Managing Quality of The Carton Box Production Process CV GGG Using New Seven Tools Method

Ari Aprian Amartya, Nina Aini Mahbubah

Abstract


Quality control is an activity to certify that the process meets the enterprise's standards. The Quality Division of CV GGG has been encouraged to find suitable methods to decrease current larger than common defects. This research aims to evaluate the quality of the carton box production line based on the new seven tools approach. This approach begins with affinity diagrams followed by interrelationship diagrams, tree diagrams, matrix analysis diagrams, activity network diagrams, and process decision program charts. The study identified two defects: untidy paint quality and fragmented fractions throughout the production line. Furthermore, implementing the new seven tools has been distinguished primary factors causing defects. The first factor is the unavailability of manual Standard Operational procedures for maintenance schedules. The next factor is unnecessary movement during storage and transfer of materials and improper working environment on the production workshops. Several scenarios have been proposed to eliminate such defects and increase productivity. 


Keywords


Quality, carton box, new seven tools, defect

Full Text:

PDF

References


H. Alfadilah and AF Hadining, "Control of Pivot Piece Defect Products at PT . Trijaya Karawang Technique Using Seven Tools and Kaizen Analysis," vol. VII, no. 1, pp. 2814–2822, 2022, DOI: https://doi.org/10.32672/jse.v7i1.

I. Nursyamsi and A. Momon, “Analysis of Quality Control Using Seven Tools Method to Minimize Consumer Returns at PT. XYZ,” J. Serambi Eng. , vol. 7, no. 1, pp. 2701–2708, 2022, doi:10.32672/jse.v7i1.3878.

IA Sari and M. Bernik, “Using New and Old Seven Tools in the Implementation of Six Sigma in Quality Control of Stay Headrest Products,” E-Mabis J. Ekon. manaj. and Business , vol. 19, no. 1, 2018, doi:10.29103/e-mabis.v19i1.274.

V. Devani and M. Oktaviany, “Proposed Pulp Quality Improvement Using Seven Tools and New Seven Tools Methods at Pt. Ik," Agrointek , vol. 15, no. 2, pp. 521–536, 2022, doi:10.21107/agrointek.v15i2.7166.

E. Yusnita and R. Puspita, “Analysis of Paving Block Quality Control with the New Seven Tools Method in CV. Arga Reyhan Bahari, North Sumatra, the method or tool used for the New Seven Tools Method in CV. Arga," J. Ind. Manuf. eng. , vol. 4, no. 2, pp. 138–147, 2020, [Online]. Available:

http://www.ojs.uma.ac.id/index.php/jime/article/view/3812/pdf1.

A. Hernawan and NA Mahbubah, “Integration of Statistical Process Control and Failure Mode And Effect Analysis to Minimize Defects in PVC Pipe Production Processes,” J. Engine Energi, Manufacturing, and Mater. , vol. 5, no. 2, p. 65, Oct. 2022, doi:10.30588/jeemm.v5i2.906.

SNW Pramono et al., "The use of quality management techniques: The application of the new seven tools," Int. J. Appl. science. eng. , vol. 15, no. 2, pp. 105–112, 2018, doi:10.6703/IJASE.201810_15(2).105.

Yurin Febria Suci1, Yuki Novia Nasution, “Using the Seven New Quality Tools Method and the DMAIC Six Sigma Method in the Application of Product Quality Control (Case Study: Durian Roti Panglima Production PT. Panglima Roqiiqu Group Samarinda),” vol. 8, no. 1, pp. 27–36, 2017, [Online]. Available: http://mmep.isme.ir/article_25341.html.

A. Hariyono, "Quality Control Using Six Sigma Approach And New Seventools Method As An Effort To Repair Product Defects," J. Res. Technol. , vol. 21, no. 1, pp. 1–9, 2020, DOI: https://doi.org/10.33005/juminten.v1i1.27.

N. Aziza and FB Setiaji, "Quality Control of Furniture Products Using New Seven Tools Method Approach," Tek. Eng. Science J., vol. 4, no. 1, p. 27, 2020, doi:10.51804/tesj.v4i1.791.27-34.

W. Rahayuningtyas and S. Sriyanto, “Quality Control Analysis On Mom Pudji's Tofu Baxo Product Using The New Seven Tools Method (Case Study on CV. Pudji Lestari Sentosa)," Ind. eng. Online J., vol. 6, no. 4, pp. 306–312, 2018, [Online]. Available: https://ejournal3.undip.ac.id/index.php/ieoj/article/view/20399.

R. Prabowo and S. Wijaya, “Integration Of New Seven Tools And Triz (Theory Of Inventive Problem Solving) For Quality Control Of Fap Products (Case Study Of Pt. Ever Age Valves Metals – Wringinanom,.pdf," J. Tek. Ind., vol. 10, no. 1, pp. 22–30, 2020, [Online]. Available: https://trijurnal.lemlit.trisakti.ac.id/tekin/article/view/8386.

R. Ginting and MG Fattah, “Production quality control with new seven tools for defect minimization on PT. Indonesian Aerospace,” IOP Conf. Ser. Earth Environment. science. , vol. 452, no. 1, 2020, doi:10.1088/1755-1315/452/1/012082.

Maulana, “Analysis of quality control of nfa2x cable products using the new seven tools method to minimize defects at pt. prima cable indo," vol. 4, no. 1, 2022, [Online]. Available: http://openjournal.unpam.ac.id/index.php/JITM/article/view/12942/0.

Y. Zakariya, MFF Mu'tamar, and K. Hidayat, "Analysis of Quality Control of Bottled Water Products Using the New Seven Tools Method (Case Study at PT. DEA)," Rekayasa, vol. 13, no. 2, pp. 97–102, 2020, doi:10.21107/engineering.v13i2.5453.

Suhartini and Fania, "Quality Control Using Six Sigma And New Seven Tools To Reduce Product Defects In SMEs," J. Tek. Industry, pp. 712–719, 2019, [Online]. Available: https://unisbank.ac.id/ojs/index.php/sendi_u/article/view/7311.

AI Fauzia and NLP Hariastuti, “Analysis of Quality Control of Rice Products with Six Sigma Methods and New Seven Tools,” J. SENOPATI Sustain. Ergonomic. Optimistic. app. eng. eng. , vol. 1, no. 1, pp. 1–10, 2019, doi: 10.31284/j.senopati.2019.v1i1.517.

FS Hansika and AB Barnadi, "Analysis of Electricity Consumption in Drainage Unit Pump using New Quality Tools," J. Sist. and Manaj. eng. , vol. 1, no. 2, p. 91, 2017, doi:10.30656/jsmi.v1i2.477.




DOI: https://doi.org/10.32672/jse.v7i2.4038

Refbacks

  • There are currently no refbacks.